Chem milling involves the use of a strong chemical solution, typically an acid or an alkaline, to selectively dissolve unwanted material from metal parts. The process starts with masking the areas of the part that need to be protected using a resistant material such as masking tape, wax, or special coatings. The exposed areas are then immersed in the chemical solution, which rapidly dissolves the material and leaves behind the desired shape.
The rate of material removal can be controlled by adjusting the temperature, concentration, and agitation of the chemical solution. This allows for precise and consistent results, making chem milling an ideal process for producing parts with tight tolerances and complex geometries. Additionally, chem milling can be used on a variety of metals, including aluminum, titanium, and stainless steel.
Applications of chem milling